THE FORGE FIRE - Indiana Blacksmithing Association, Inc.

April 2015
BOARD OF DIRECTORS
Gary Phillips ‘18 President:
14800 N SR 167 N
Albany, IN 47320
(765) 789-8316
behere@netdirect.net
THE FORGE FIRE
Steve King ‘18
1155 S. Paoli Unionville Rd
Paoli, IN 47454
(812) 797-0059
kingknives@live.com
The Newsletter of the Indiana Blacksmithing Association, Inc.
Bill Conyers ‘19 Vice Pres
50964 Lilac Rd,
South Bend, IN
(574) 277-8729
billconyerssr@yahoo.com
An Affiliate Of The Artists-Blacksmiths' Association of North
America, Inc.
IBA is a Not For Profit Indiana Corporation recognized by the IRS under section 501(c)(3)
Bill Newman ‘19
4655 Williams Rd
Martinsville, IN 46151
(317) 690-2455
ruralsmiths1@yahoo.com
9:30 AM is the regular meeting time for IBA Hammer-Ins
with beginner training available at 9:00 AM.
PLEASE MAKE SURE TO ASK FOR HELP!
Dominick Andrisani ‘16
3608 Capilano Drive
West Lafayette, IN 47906-8869
(765)463-4975
andrisan@purdue.edu
Ted Stout ‘16
8525 W 700 S
West Point, IN 47992-9258
(765) 572-2467
stout8525@tds.net
James Johnston ‘17
Education Chairman:
806 Twyckingham Lane
Kokomo, IN 46901-1885
(765) 452-8165
kokomoblacksmith@comcast.net
Keith Hicks ‘17 Secretary:
5184 State Road 252
Brookville, IN 47012
(765) 914-6584
keithhicks2011@gmail.com
Librarian:
Larry Rosentrader
8715 E. 375 N
Churubusco, IN 46723-9501
260-693-3267
rosentrad@cs.com
Editor:
Bill Kendrick
1280 N 900 W
Seymour, IN 47274
(812) 445-3009
bill.d.kendrick@cummins.com
Treasurer and membership secretary:
Farrel Wells
8235 E 499 S
Dunkirk, IN 47336-8807
(765) 768-6235
flwells@frontier.com
Awards Chairman:
Charlie Helton
2703 South Water Plant Road
Westport, IN 47283
(812) 591-3119
heltoncs@frontier.com
Secondary Story Headline
If you would like an IBA membership application form,
please contact Farrel Wells, Membership Secretary
(765) 768-6235.
BULK LOTS ARE AVAILABLE TO DEMONSTRATORS,
SHOPS, SHOWS AND OTHERS WILLING TO MAKE THEM AVAILABLE.
WE APPRECIATE YOUR HELP.
The Indiana Blacksmithing Association, Inc., its staff, officers, directors, members, and hosts and the Forge
Fire, specifically disclaim any responsibility or liability for damages or injuries as a result of any construction, design, use, manufacture or other activity undertaken as a result of the use, or application of, information contained in any articles in the Forge Fire. The Indiana Blacksmithing Association, Inc. And the
Forge Fire assumes no responsibility or liability for the accuracy, fitness, proper design, safety, or safe use
of any information contained in the Forge Fire.
The Forge Fire is the newsletter of
the Indiana Blacksmithing
Association Inc. (IBA) IBA is an
affiliate of the Artist-Blacksmiths
Association of North America Inc.
Permission is granted to other
similar non-profit organizations to
reproduce uncopyrighted articles
originally appearing in The Forge
Fire provided credit is given the
original source.
More nearby resources and organizations for blacksmiths:
Rural Smiths of Mid-America:
Meetings are on the first Saturday
of each month
Call Ron Gill
IBA MEETING SCHEDULE
Check the latest Forge Fire for monthly IBA revisions.
Apr 18
2015
MAUMEE VALLEY BLACKSMITHS
NEW HAVEN
May 16
2015
TBD
June 55-7
2015
IBA CONFERENCE
TIPTON FAIRGROUNDS
July 18
2015
TBD
317-374-8323 for details
Page 2
Editors Message
For those who have not heard, I am sad to report that Arthenia Zile passed away on
March 27. Arthenia and her husband John were long standing supporters of the IBA.
Our condolences and prayers go out to the family.
INDEX
PGS 3-6
SATELLITE NEWS
PG 7
EVENTS LOOKING
FOR BLACKSMITHS
PGS 8&9
RASP HANDLES
PG 10
CONE SECTIONS
PG 11
CHEESE SLICER
Dates to
Remember
May 9
Su"on-Terock
Shop Repair Day
May 16
Su"on Terock
Shop Repair Day
or Hammer In
June 5-7
IBA Conference
July 17-19
UMRBC
(Pon3ac)
The IBA annual business mee3ng was held on March 21st. Here are a few highlights:
• Bill Conyers and Bill Newman were re-elected to the board. Jeff Reinhardt finished
in a very close third.
• IBA officers were re-elected with no changes.
• Satellite group forge masters were asked to check a"endees against the IBA membership list. Visitors are welcome at satellite hammer ins, but there is an understanding that repea3ng visitors will become members.
• The annual financial report was reviewed and approved during the mee3ng. The
IBA had a good year financially. Annual expenses totaled $20810 and annual income totaled $26510 for a net of $5700. The bulk of the profit came from the Conference in terms of a"endance fees, auc3on and pre-conference class.
This years Conference is coming up quickly. Full brochure and flyers will be coming out
shortly. This year we have two classes. Prior to the Conference on June 3&4, Nathan
Robertson will conduct a hammer making class. During the Conference Dennis Kutch
will be conduc3ng a class on 3nsmithing. Space is limited for both classes, so sign up
early.
As noted above, the conference auc3on is a significant contributor to the IBA’s financial health. Every year we see be"er designs and be"er workmanship of the donated
items. This year the garden bench project should bring in a variety fine pieces. We
also have needs for individual items. Spouses are encouraged to par3cipate as well.
During the business mee3ng it was clearly stated that baked goods would be appreciated
Satellite group highlights:
•
The most recent group has conducted their first hammer in. The group is aptly
named “Satellite 13”. They meet the 4th Saturday of each month at the Indiana
State Fairgrounds. Star3ng 3me is reported to be approximately 9AM. You can
enter the fairgrounds from Fall Creek. Iden3fy yourself as a blacksmith to avoid
parking fees and proceed to the Pioneer Village area.
•
The Su"on-Terock shop will be installing new metal siding on their shop on May 9
and May 16. They are looking for volunteers to help with the project. Please show
up with a screw gun. Lunch will be provided. Note if the work is completed on
May 9, then the forge will be lit on May 16.
Visit the IBA website at: www.indianablacksmithing.org
Page 3
IBA Satellite Groups and News
Sutton-Terock Memorial Blacksmith Shop
Meet: 2nd Saturday at 9 AM
Contacts: Fred Oden (574) 223-3508
Dennis Todd (574) 542-4886
Wabash Valley Blacksmith Shop
Meet: 2nd Saturday at 9 AM
Contacts: Doug Moreland (217) 284-3457
Max Hoopengarner (812) 249-8303
Jennings County Historical Society Blacksmith Shop
Meet: 2nd Saturday at 9 AM
Contact: Ray Sease (812) 522-7722
Fall Creek Blacksmith Shop
Meet: 4th Saturday at 9 AM
Contacts: Larry Singer (765) 643-5953
Farrel Wells (765) 768-6235
St. Joe Valley Forgers
Maumee Valley Blacksmiths
Meet: 2nd and 4th Saturday
Contact: Clint Casey (260) 627-6270
John Schamber (260) 579-7303
Rocky Forge Blacksmith Guild
Meet: 2nd Saturday at 9 AM
Contacts: Ted Stout (765) 572-2467
Whitewater Valley Blacksmiths
Meet: 2nd Saturday
Contact: Keith Hicks (765) 914-6584
Bunkum Valley Metalsmiths
Meet: 1st Saturday
Contacts: Doug Neukam (812) 259-4430
Steve Stoll (812) 486-9668
Kathy Malone (812) 725-3310
Meet: 4th Saturday at 9 AM
Contacts: Bill Conyers (574) 277-8729
John Latowski (574) 344-1730
The Southern Indiana Meteorite Mashers
Contacts: Billy Merritt (812) 338-2876
Steve King (812) 797-0059
Jeff Reinhardt 812-949-7163
One-Armed Blacksmith’s Shop
Meet: 1st Saturday
Contact: Tim Metz (812) 447-2606
“Doc” Ramseyer Blacksmith Shop
Location: 6032W 550N, Sharpsville, IN 46060
Meet: 3rd Sunday at 2 PM
Contacts: Mike Kelley
Charles Gruell (765) 513-5390
Satellite 13
Meet: 4th Saturday
Contact: Bill Newman (317) 690-2455
Inaugural Hammer In at Satellite 13
Satellite 13
Satellite 13's inaugural meeting was very well
attended with approximately 20 people in attendance. Thanks to all the IBA members
who turned out for a great time. We had 4
forges and anvils in operation most of the
day. The meeting started at 9 am and lasted
until 1;30 pm. Our next meeting will be at the
Satellite 13 shop on the State Fair grounds in
Pioneer Village on April 25, all are welcome
to attend. Thanks to all who attended and
hope to see you in April.
Page 4
IBA Satellite Groups and News (continued)
Rural Smiths of Mid-America
The April meeting of the Rural Smith of Mid America
was held at the Blacksmith shop in Johnson County.
This was a work meeting to try and get more of the
building done before the tractor show in June. We got
quite a bit of work done with a lot of people showing
up to help. We got the eve done on the east side of
the building and the front eve boxed end and the siding door framed and hung, and the electric is all run
and ready to use. I want to give a big thanks to everyone who come and helped. Thank You, Ron Gill
Bunkum Valley Metalsmiths
The Bunkum Valley met on April 4th, 2015 at Elnora In. It was a
sunny day. But a little chilly .. We lit the forges in a hurry. We
had about 30 people in attendance.
There was so
many things do
and see. This
drone was the
first one I have
seen up close. Such smooth take off
and landings. The meeting of the
minds:) We all had a great lunch,
thanks to everyone that came and
ate . We were very pleased to have Pat back with us. We are
thankful she is feeling better. We all had a great learning experience when it came to melting glass. Every one helped the
new people. I'm one of them. It was so interesting. Everyone is
always so helpful. There was so much going on, Derek
Thompson was
making his first
set of thongs.
Sara was
working on her
rose. It's really
nice but she's
camera shy.
So I didn't get
a picture. Stay
safe, and have
a great month..
Page 5
IBA Satellite Groups and News (continued)
Fall Creek Blacksmith Shop
We had 8 smiths show up. Although Arthenia Zile passed
away recently, the daughters wanted us to go ahead and
have the meeting. "Prayers to the family." Pictured is Eric
and Dave Kline waiting for the stock to heat up. Someone
burned the piece ( I'm not mentioning who this was.-grin- )
and Tom White saved the day by using Mr. Miller. Chuck
Phillips did another great job. Gary Leeman stopped by
and was a tremendous help. (On our way home, Eric and
stopped by Garys place to pick up a couple of anvils. ) Only one not pictured is John Searfoss. (Hoping I got every
bodys name correct.) Most of us went to Sulphur springs to
eat. All in all we made head way on the garden bench.
Times pressing so we decided to use the second Saturday
of April to forge on. No iron in the hat was held. Reported
by Dave Wells. -Yes I worked but not in any pictures because I was taking them.
The Southern Indiana Meteorite Mashers
The Meteorite Mashers met at Jeff Reinhardt's shop in Floyds Knobs this month. Gabe Thomas a new IBA
member attended as did Joseph Gehl. Others attending were the Baker family of Odin and the Mills family of
Milltown. Jeff was running a small production run when members arrived and so demonstrated veggie choppers and heat treatment of same. While Jeff and Butch Sparks were outside the shop welding final touches
to Butches demo setup. Mike Mills helped Gabe on a beginners project and several others also were forging.
Aaron Baker made a fire blow pipe and Jeff turned down some tubing for the pipe which Aaron then soldered
together. Dave Knukler made an aluminum leaf that was as usual very finely crafted. A nice chili lunch with
bread and cookies and cake and brownies was had by all. 2 member were in attendance improving health.
Billy Merrrit was in attendance without the need of oxygen and Pete Riddle walked in without walking aids
after his recent surgery. All are glad to see these improvements!
Next meeting in Branchville at Dave Kunkler's shop.
Page 6
IBA Satellite Groups and News (continued)
Jennings County Historical Society Blacksmith Shop
The Jennings County Historical Society Blacksmiths met at the
home of newlyweds, Kevin and Pamela Welsh. This was the
first hammer-in at their place and I hope it isn't the last. Lots of
great food, fellowship, demonstrations, and yes, a whole lot of
BS. What more could one want? The shop was opened at
5:30am and the fire was made at approx.9:30am. Kevin
Welsh and Matt Jones opened a very large snowflake with the
assistance of Chip Moore, a newcomer. This isn't the first one
they made, but it certainly was the largest. I believe it was
from 1 1/2" square stock. After that, Kevin, Matt, and Kenny
Dettmer hot punched holes in two pieces of farm implement
steel for Tim, a neighbor. Kevin then made spoons from
horseshoe nails and he helped Jessica James make her very
first one. People were still eating until after 4:00 when the tables were being cleared. Approx. 36 attended. This was a
great "First Hammer-in". Did I mention the food was delicious?
Our next meeting will be back to the shop in Vernon. Come if
you can.
Paul Bray
Someone left a "Rachel Rae" cooking bag at Kevin's. If you want it, contact them.
Sutton-Terock Memorial Blacksmith Shop
Shop Repair Days May 9 and 16
On May 9,2015 the Sutton Terock shop meeting will be to repair the shop and
put metal siding on. Then on the 16 th we will meet again to finish it up if needed or blacksmith. hope to see some of I.B.A. members there to help. Bring your
screw gun. Dinner will be served by the Museum.
Hammered in Friendship Fred Oden.
Page 7
Indiana Events Looking For Blacksmiths
June 6&7, Plymouth
The Yellow River Festival at Plymouth, IN. is looking for a blacksmith for their Festival on June 6 & 7
2015. You must dress in Period Clothing.
Contact: Eric G. Anderson 574 261 8496. or veteranreserve@yahoo.com
July 6-11, Jay County
The Jay County Fair is July 6-11 2015. There is an area called the Classic Tent. We need a Blacksmith for this area. Pay is $300.00 plus some fun fringe benefits (free homemade ice cream daily,
free lunch cooked over an open fire etc.) The blacksmith can sell what he wants; there is no percent to the fair. Other craftsmen in the area will be a Chain Saw Artist, a Sawmill, Kittle Corn, Corn
grinding, open kettle cooking everyday at noon, Stain Glass Artist, and we have had in the past
Gourd artist, one last year painted a Barn Quilt, displays of antique tractors, cars, old tools, Military
section and Indian arrowheads. One gentleman makes whistles from Paw Paw wood for the kids
and makes rope. Euchre games, checkers etc. Lots of things going on like in days past. If you can
help us find someone it would be great.
Contact Dave Frasher 260-726-5300.
Traditional Arts Indiana
My name is Meghan Smith, and I am writing on behalf of Traditional Arts Indiana, the state's official
public folk arts agency. We are working on a Bicentennial project featuring traditional crafts that
have featured prominently in the state's history, and which are still practiced today. For example, we
are looking at subjects such as the Indiana limestone industry, quilting, weaving, Indiana hunting traditions, glassworks and the Indiana gas boom, etc.
We were wondering if there are any members of the IBA who have long-standing, multi-generational
lines of blacksmiths, or any members who have been part of a traditional apprenticeship line. (We
would potentially be interested in interviewing any such members, so someone who enjoys talking
about their work and background would be a bonus.)
If you want to learn more about what we do, check out our website at traditionalartsindiana.org or
check us out on Facebook.
Thank you,
Meghan Smith
memasmit@indiana.edu
Traditional Arts Indiana
www.traditionalartsindiana.org
Page 8
NWBA Mentoring Center Monthly Hammer-In
January 24th, 2015 Tri Ficker: Forging pipe
Notes by Hardie Swage, photos by Amy Mook except as noted
Farriers rasp pipe handle. Clearly follows Joe Elliott's rule: Tools should be eye sweet and
hand friendly.
Tri benefits from using his own tongs, they grip fi rmly and have enough mass to work well
without being overly heavy. His pipe tongs have a tapered round upper jaw that nests in a
wide "V" lower jaw, it holds the lip of the open pipe very firmly.
Start with 6 1/2" of 3/4" ID Schedule 40 pipe. Draw 2 1/2" of pipe into a long tail.
The tail is a long taper and the open end is worked on the end of the horns (Nimba anvil used)
to keep it from forming a fold (pucker). Keep turning the piece as you work it to keep squaring
it, making sure not to collapse it. The end result is a tapered tail with no fold lines, the pipe walls
have been upset on themselves to become thicker as the outer shape is transformed.
Photo courtesy Gregg Watson
Start at the base of the tail (2 1/2" mark), pipe at 45 degree angle to near anvil edge. Keep pipe end cool by dipping in water asyou
work to form the step. When step is fully formed, bring tip of the tail down to a small square, and then taper the area between. Important to keep top line straight during whole process.
Reverse hold and start drawing down the other end. Do the anti fold/pucker work you used before.
If you do not have an anvil with the fi ne ends to the horns make a vice or hardie tool for this purpose. The
goal is a rectangle opening that fi ts the taper of the rasp tang. Make a drift that reproduces the area of the
tang you wish the fi nished handle to grab. Once you drive the drift in, the challenge is to get it out. Grab the
struck end on the vice and wiggle pipe slightly side wise and up/down until it releases. Not difficult if
the pipe end still has color.
Next form the gentle reduced valley on the middle of the parent pipe. Tri used a
radius hammer on top and the radius of the horn below, with light blows and constantly rotating the pipe. Important to keep things straight. Follow the basic blacksmith rule "Be aware". The hammer was not as pronounced radius as the horn, so
the horn did most of the work.
The last step is to form the tail into an eye. Start the bend by
bending away from the intended direction to form the eye and then bring the
end around. Work over the horn to get the desired round shape of the eye's
inside.
Make sure the angle of the loop
handle is oriented to the same
plane as the flat of the rasp, or
it will tend to irritate the hand
when gripping.
Page 9
The finished rasp handle.
Tri went on to show his exceptional forging skills by rounding a pipe end to a perfect circular dome.
He upset the end of the pipe into itself using the step of the anvil to nestle it and enable the gentle
hammer blows to work opposite sides of the opening at once. He used a sweet spring fuller tool that
was part of the on-site tooling at the Mentoring Center. The fl at area on the top fuller bar is to add
spring to the fuller. He forged the ball into a pointed dome using the heavily radiused edge of the anvil, demonstrating one way to make a finial using this technique. Another version Tri demonstrated
was the squared dome.
Tri spread the other end of the pipe way past the trumpet mouth to a wide lip 90 degrees to the center line of the pipe; thus forming a
stand base that is effective in candle sticks and other uses. A lot of it was the pipe end hanging a little ways off the far anvil side and
striking the lower lip edge with a round hammer peen. Again always rotating the pipe and using mild blows while keeping everything
in line.
Page 10
Page 11
The FORGE FIRE
Newsletter of the
Indiana Blacksmithing Association, Inc.
Farrel Wells Membership Secretary
8235 E 499 S
Dunkirk, IN 47336-8807
First Class Mail
Address Correc3on Requested
If Undeliverable return to
sender
April 18 Hammer In Maumee Valley Blacksmiths
Maumee Valley Antique
Steam & Gas Association
1720 South Webster Road, New Haven, IN